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Tungsten Carbide, which is known for its hard metal properties, is used on slot die lips for wear resistance. Computer analysis introduces a case study of lip wear for critical process control. This study helps in understanding geometric modeling of slot die lips and helps support the necessity of wear resistant material for slot die lips. Click to Play!

The Die The slit die used in extrusion coating is normally centre fed, particularly when the die is wide; however, an end-fed design may also be used. The two main types of dies are the coat-hanger die and the T-slot manifold die. The prime objective in an extrusion coating slit die is to have the melt leaving the die at constant velocity across Click to Play!

Slot Die Coating Equipment supports either slot die coating with a rubber backing roller or precision steel backing roll, using either flex or fix-lip dies. Die to roll gap is controlled by precision wedge block positive stops. Click to Play!

Roll-to-roll coating industry expert Mark Miller, owner of Coating Tech Service, has 14+ years of slot die coating experience and troubleshooting. Contact him at 612-605-6019; This email address is being protected from spambots. Click to Play!


Slot Die DAIEDGE 20180824 - YouTube


No single coating technique other than slot die coating is fit to cover this full range of roughly a factor of 100 000. Though not perfect for each and every application, slot dies frequently replace other techniques because of their unique advantages to be a closed and premetered system.
Precision Dies System Corp. has been established to supply slot coating die, die repair, extrusion die and aftermarket die services to industrial processors of web-based products. We have over 40 years of experience providing slot die, cast film extrusion die and sheet extrusion die to numerous markets including: pharmaceutical, agriculture.
With slot die-coating of PSAs, though, the defects are caused by gels or unmelted components in the adhesive formulation that become trapped at the coating interface when using a slot die with rigid lips. To avoid this common problem, EDI has engineered its slot-coating die to include a motorized rotary rod lip.


DCN Lab Slot Die Coater


Slot Die DAIEDGE 20180824 - YouTube Slot die coating troubleshooting


Slot die coating technology is used to deposit a variety of liquid chemistries onto glass, stainless steel, and plastic substrates for the development and production of a broad range of applications. This is achieved through the precise metering the process fluid and dispensing it at a controlled rate while the coating die is precisely moved relative to the substrate
Slot Die Coating Equipment supports either slot die coating with a rubber backing roller or precision steel backing roll, using either flex or fix-lip dies. Die to roll gap is controlled by precision wedge block positive stops.
Slot die coating technology is used to deposit a variety of liquid chemistries onto substrates of various materials such as glass, metal, and polymers by precisely metering the process fluid and dispensing it at a controlled rate while the coating die is precisely moved relative to the substrate.



Slot Die DAIEDGE 20180824 - YouTube



In slot-die coating, the head is placed close to the moving substrate so that once the solution exits the slot-die head, it enters the gap between the head and the substrate. As the solution exits the slot-die head, it enters one of two constrained channels in the upstream and downstream directions.
Roll-to-roll coating industry expert Mark Miller, owner of Coating Tech Service, has 14+ years of slot die coating experience and troubleshooting. Contact him at 612-605-6019; This email address is being protected from spambots.

Six Sigma is a quality control system utilized for everything from discrete parts to organizational efficiency.
The question is: How do you best utilize Six Sigma to reduce web defects?
Utilization in the converting industry hinges on applying discrete measures to a continuous product.
Applications can be as varied as optical film coating to adhesive tape source />Regardless of the product being made, Six Sigma can be applied to web-coated products.
SIX SIGMA Like the scientific slot die coating troubleshooting, Six Sigma follows a road map: Define, Measure, Analyze, Improve, and Control the problem.
Six Sigma is derived from the standard deviation, a statistical analysis parameter, and is defined as defect levels below 3.
It is important that the defect and the opportunity are correctly defined or the measurement is useless.
Six Sigma doctrine holds to continuous efforts to achieve stable results that are of vital importance to business success; manufacturing processes have characteristics that can be affected; and achieving sustained quality improvement requires commitment from the entire organization.
Entitlement is a stretch goal defined by the subject matter experts.
This goal should have a continuous process focus but a discrete product plan.
The measurement needs to focus on improving the performance of the product within the confines of the process.
It is important that the human side of the operation is understood.
Team buy-in from the top down and the bottom up is critical.
For a new product on an existing line, the borders of the process and materials need to be the constraints for the product.
Ultimately, for a new product with an unidentified process, the world is wide open which may be a blessing or a curse.
The process map needs to be drawn up regardless of the product constraints.
This is a unit operations diagram taking into account human interaction with equipment, raw material variations, and measurement system limitations.
Measure The key consideration in measuring a web process is the final product use.
In theory, each discrete widget can be measured for quality if the test is not destructive.
Not so with a continuous web.
Improvements can be made at the main variable locations to reduce defects and improve quality.
One simple example is to slot die coating troubleshooting idler rolls of different diameters grouped by sections throughout the process.
Therefore, if you see a repeating defect, you can isolate it to the section of the correlating diameter.
The material characteristics to be measured include viscosity.
The issues typically downweb in form include contamination, air entrapment, slot die coating troubleshooting temperature control.
The material characteristics to be measured include surface energy and substrate manufacturing data.
The issues typically downweb in form include wrinkles slot die coating troubleshooting debris.
Communication with slot die coating troubleshooting upstream provider of slot die coating troubleshooting is critical in understanding what is available for use.
The material characteristics at this point are a function of the roll throughput yield failures combined up to this point in the process of the interfaces.
The issues typically crossweb in form include air entrainment and edge effects.
In the coating head, interfaces are the name of the game.
Fluid distribution within the coating station can be simulated prior to manufacturing or operation.
In a production setting, the improvement of edge effects needs to be balanced against the overall cost of waste.
Issues include temperature control, rate of cure, and effect on substrate.
There are various cure methods and each has different effects.
A preventive maintenance schedule helps maintain stability of an operation.
This slot die coating troubleshooting monitoring the incoming substrate, fluid, coating head, and the outgoing web, in realistic slots ipad to ensuring the measurements capture crossweb, downweb, and machine chatter defects.
Remember continuous changes and defects occur over time, so steady state operation is important to accurate measurement and reaction.
Analyze Analysis of the variables causes and the effect on the defects is the next step.
Once the subject matter experts have identified what to measure to improve product performance, it is again time to get management on board.
A key issue is the time it will take to measure the process accurately.
An example is when a consumable backing roll was made to order and had a limited lifespan.
Although this Six Sigma project took months to analyze, the root cause go here identified, and the problem was solved.
We need to narrow the scope so the team can identify the unit operation upon which to work.
DOE allows focus on the identified variables.
In a 2 5-1 factorial design, all five variables can be studied with minimal work.
Process journals allow previously unidentified variables to uncover new root causes.
A critical idea is Roll Throughput Yield RTYwhich is defined as the combined variability of the process.
I worked with a coater that had a product within spec for the discrete sample but in roll form had a hard band that made it unacceptable.
This caliper variation did not show until the on-line gauge and process journal pointed the engineer in the right direction.
Control The goal has been met for product improvement and the changes need to be implemented.
This stage usually means a redefinition of the product and process.
Remember to utilize the Six Sigma methodology and identify the important differences when you consider webs over widgets.
Today, Mark and Tim Marion own and operate Coating Tech Slot Dies, which supplies precision coating equipment.
In addition, CTSD provides education and consultation for improved coating efficiencies and increased coating capability.
Mark is a contributing editor to several industry trade journals and a frequent technical presenter at both domestic and international industry events.
Shanghai Yuze Electromechanical Equipment Co.


freeOPV organic solar cell - Slot-die coating the ZnO layer


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Coating Tech is a slot die manufacturing company and coating consulting firm providing precision manufactured slot dies, exceptional process engineering and on-site service to a wide variety of clients such as hot melt, battery, solar and optical coating companies.


COMMENTS:


09.06.2019 in 18:19 Faebei:

Очунь радует читать такое именно у вас!! Спасибо. icemen.ru – Лучшие!! (Здесь у какого-то умельца спамилка умеет вставлять адрес нужного сайта, а слово “очень” с ошибкой написал)



10.06.2019 in 02:39 Akilkree:

Извините, что я Вас прерываю, но мне необходимо немного больше информации.



15.06.2019 in 01:24 Akinolkree:

тема



06.06.2019 in 15:20 Mezikus:

не-не-не-не-некогда мне тут с Вами общаться, пойду травки дуну



14.06.2019 in 07:42 Mull:

Интересно, я даже и недумала об этом…



06.06.2019 in 17:48 Nelar:

КРАСАВЧЕГ СПАСИБО...



10.06.2019 in 10:42 Dabei:

Не уделите мне минутку?



15.06.2019 in 09:19 Mezibar:

Да, я вас понимаю. В этом что-то есть и мне кажется это отличная мысль. Я согласен с Вами.



12.06.2019 in 10:05 Kazitilar:

Да, проблема описанная в посте существует уже давно. Но кто ее будет решать?



07.06.2019 in 11:17 Dirr:

Идея отличная, согласен с Вами.



05.06.2019 in 21:52 Tauzahn:

Я об этом ничего не знаю



08.06.2019 in 03:19 Nahn:

Разработан женский Windows 98. К кнопкам «да» и «нет» добавлена третья: «может быть».



12.06.2019 in 13:14 Doule:

мысли здравые, но тяжело читать, не знаю почему.



14.06.2019 in 21:00 Sar:

да это точно, тема спама цветет и пахнет :)



07.06.2019 in 06:30 Akinosida:

По моему мнению Вы не правы. Я уверен. Давайте обсудим это.



10.06.2019 in 15:46 Voodooktilar:

Вы не правы. Я уверен. Предлагаю это обсудить. Пишите мне в PM, пообщаемся.



13.06.2019 in 04:00 Kalabar:

Конечно. Всё выше сказанное правда. Можем пообщаться на эту тему. Здесь или в PM.



15.06.2019 in 02:59 Gam:

Я думаю, что Вы не правы. Я уверен. Могу это доказать.



09.06.2019 in 05:41 Nelar:

Поздравляю, отличная идея и своевременно



07.06.2019 in 03:59 Tosar:

Абсолютно с Вами согласен. Я думаю, что это отличная идея.



05.06.2019 in 22:11 Samugami:

Было бы желание, остальное встанет.



10.06.2019 in 16:55 Faebar:

Пора взяться за ум. Пора придти в себя.



06.06.2019 in 00:37 Shaktim:

Это — скандал!



06.06.2019 in 16:21 Gardagis:

Надеюсь, всё нормально




Total 24 comments.